5-axis-lg5-Axis NC Mill

Janicki Industries’ extra-large, 5-Axis, gantry style CNC machines are designed, built, programmed and maintained by Janicki. Rotary axes on the machines have continuous
contouring capabilities.

  • Large Scale:
    100ft X 20ft X 8ft
  • High Precision:
    +- .002 tolerance
  • Adaptable:
    Composite and Metal
Janicki Mills English Units
Envelope Size
X-Axis Y-Axis Z-Axis Rotary Axes Spindle
RPM
Spindle
Torque
Accuracy
Mill #1 – WA 68ft x 19ft x 8ft 816in 228in 96in ± 195°/ ± 100° 13,000 27 ft lbs ± .015
Mill #2 – WA 88ft x 19ft x 8ft 1065in 235in 96in ± 203°/ ± 106° 10,000 230 ft lbs ± .006
Mill #3 – WA 40ft x 12ft x 5ft 480in 144in 60in ± 204.5°/ ± 110° 20,000 32 ft lbs ± .006
Mill #4 – WA 58ft x 14ft x 6ft 696in 144in 72in ± 204.5°/ ± 110° 20,000 32 ft lbs ± .006
Mill #5 – WA 100ft x 20ft x 8ft 1200in 240in 96in ± 204.5°/ ± 110° 24,000 64 ft lbs ± .002
Mill #6 – WA 100ft x 20ft x 8ft 1200in 240in 96in ± 204.5°/ ± 110° 24,000 64 ft lbs ± .002
Mill #7 – UT 18ft x 14ft x 6ft 216in 168in 72in ±251°/± 107° 30,000 40 ft lbs ± .002
Mill #8 – UT 18ft x 14ft x 6ft 216in 168in 72in ±251°/± 107° 30,000 40 ft lbs ± .002
Mill #9 – UT 80ft x 14ft x 6ft 960in 168in 72in ±251°/± 107° 30,000 40 ft lbs ± .002
Janicki Mills Metric Units
Envelope Size
X-Axis Y-Axis Z-Axis Rotary Axes Spindle
RPM
Spindle
Torque
Accuracy
Mill #1 – WA 20.7m x 5.8m x 2.4m 2072.6cm 579.1cm 243.8cm ± 195°/ ± 100° 13,000 36.7Nm ± 0.38mm
Mill #2 – WA 26.8m x 5.8m x 2.4m 2075.1cm 596.9cm 243.8cm ± 203°/ ± 106° 10,000 312.8Nm ± 0.015mm
Mill #3 – WA 12.2m x 3.7m x 1.5m 1219.2cm 365.8cm 152.4cm ± 204.5°/ ± 110° 20,000 43.5Nm ± 0.010mm
Mill #4 – WA 17.7m x 4.3m x 1.8m 1764.8cm 365.8cm 182.9cm ± 204.5°/ ± 110° 20,000 43.5Nm ± 0.010mm
Mill #5 – WA 30.5m x 6.1m x 2.4m 3048.0cm 609.6cm 243.8cm ± 204.5°/ ± 110° 24,000 87.0Nm ± 0.010mm
Mill #6 – WA 30.5m x 6.1m x 2.4m 13048.0cm 609.6cm 243.8cm ± 204.5°/ ± 110° 24,000 87.0Nm ± 0.05mm
Mill #7 – UT 5.5m x 4.3m x 1.8m 548.6cm 426.7cm 182.9cm ±251°/± 107° 30,000 54.4Nm ± 0.05mm
Mill #8 – UT 5.5m x 4.3m x 1.8m 548.6cm 426.7cm 182.9cm ±251°/± 107° 30,000 54.4Nm ± 0.05mm
Mill #9 – UT 24.4m x 4.3m x 1.8m 2,438.4cm 426.7cm 182.9cm ±251°/± 107° 30,000 54.4Nm ± 0.05mm

Production Autoclave

autoclave-blueautoclave-w-parts

Autoclave pressure and heat for high-temp composite fabrication

  • Diameter: 12 feet
  • Length: 50 feet
  • Pressure: 150 psi
  • Max load: 50,000 lbs
  • Temperature: 550ºF
  • Baseline Requirements:
    • BAC5621
    • D6-49327

Lab Autoclave

  • 500°F/260°C
  • 150psi/10.5Kg/cm
  • 30in/.76m diameter, 36in/.91m deep
blue-autoclave

4ShipBuildingPress-webBringing Value with 1,100 Ton Press

Janicki Industries offers custom forming for your complex metallic projects. Our new 1,100 Ton Forming Press is one of the largest in the United States and specializes in the forming of double curved panels. Our operators are trained and experienced and ready to meet your metal forming needs. The press is suitable for bending, stretching and rolling. This combination of three functions makes the press extremely universal.

Features

  • 1,100 Tons of Pressing Capacity
  • Synchronized Automatic Tooling Rotation
  • Integrated Cranes
  • Programmable Logic Controller (PLC) System
  • Stabilization Dampers
  • Cylindrical and Convex Rollers
  • Variety of Stamps and Dies

Capabilities

  • Forming up to 3” Thick
  • Maximum Width = 10’
  • Maximum Length = 40’
  • Efficient Cold Forming: Rolling, Spot Stretching and Bending techniques in a single press
  • Complex curvature
  • Tight tolerances
  • Quality Inspection Reports
  • Internally developed forming  macro enables optimization of break-line density

Other Equipment

Complete set of Machine Tools

  • Haas SL-20 CNC lathe
  • Republic Lagun RL014X40 manual lathe
  • Mazak VTC-300C vertical mill
  • Bridgeport EZVISION mill
  • MAZAK VARIAXIS i800 5-AXIS NC Mill

CNC Waterjet Cutters

  • Ward 2-Axis Waterjet
    • 12ft x 40ft x 10in/3.4m x 12m x 25cm
  • Flow 2-Axis Waterjet
    • 6ft x 12ft x 10in/1.8m x 3.4m x 25cm

CNC Router

  • Komo Router 3-axis
  • 5ft x 10ft x 12.5in/1.5m x 3.1m x 3.8m

Ovens

  • 400°F/204°C modular oven – 100ft x 24ft x 14ft/30m x 7m x 4m
  • 500ºF/260°C modified Despatch oven – 30ft x 10ft x 10ft/9m x 3m x 3m
  • 250ºF/121°C – 40ft x 20ft x 10ft/12m x 6m x 3m
  • Multiple modular tent ovens
  • 2 Wisconsin ovens – 500°F/260°C
  • 2 testing ovens – 500°F/260°C

Annealing Furnace

  • 1600°F/871°C
  • 72ft x 24ft x 11ft/22m x 7m x 3.4m
  • Heat distribution delta T 35°F/19.4°C
  • Semi-truck accessible
  • Modular for expansion to 108ft/33m

Weld Tools

  • Eight modular weld tables can be configured as needed
  • Each table 18ft x 18ft/5.5m x 5.5m
  • Surfaces laser tracked for accuracy (±.02in/.05cm)
  • Two 25 ton/22.6 metric ton capacity cranes in Invar shop
  • 4 Fronius push/pull pulsed GMAW welding machines
  • Lincoln and Miller welding machines
  • Tube and pipe pinch/bend machine

AWS Certified Processes For:

  • GMAW-P Invar36*
  • GTAW Invar36*
  • GTAW Aluminum Alloy 6061 and other M23 alloys
  • GMAW Aluminum Alloy 6061 and other M23 alloys
  • FCAW steel
  • GMAW steel
  • FCAW stainless steel

*Invar welding processes certified per AWS D1.1 standards

Laser Trackers

  • Leica LTD 500
  • Leica LTD 600
  • Leica LTD 800
  • 5 – Leica AT901-LR Absolute Trackers
  • Leica T-Cam/T-Probe
  • 5 – Leica T-Cam/T-Probe II

Laser Radar Scanners

  • Metris L260
  • 2 – Metris M 260