Janicki Industries | Capabilities - Facilities & Equipment

Janicki Industries — Composite Fabrication Experts

Founded and run by engineers, technical capabilities and innovative engineering solutions are the core of our business model. We specialize in designing and manufacturing very large scale, high precision prototypes, tools and production parts.

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Core Capabilities

• Engineering services
• Complete design-build
• Complex project management
• Wood, foam and putty composites
• Fiberglass and carbon fiber
• Resin infusion, VARTM
• Full-service weld shop
• Full-service machine shop
• 5-axis CNC proprietary milling machines
• Metal tooling
• Casting
• Trimming and drilling
• Prototype development
• Metal and composite tooling
• Parts production runs
• Expert finish shop
• Assembly
• Custom packing and shipping
• Storage

Certifications

• ISO 9001:2008 Certified
• AS9100C
• Registered/ITAR compliant with DoS, DDTC
• Digital Product Definition (Metrology) approved by Boeing to D6-51991 Standard
• 6 Internal Auditors, trained in both ISO 9001 and AS 9100 Standards
• Calibration Program meets requirements of ISO/IEC 17025:2005, ANSI/NCSL Z540-1-1-1994 and A2LA
• Boeing approved DPD (Digital Product Definition) Supplier
• Approved source for Lockheed Space Systems Company

Weld Certifications/AWS Certified Processes For:

• GMAW-P Invar36*
• GTAW Invar36*
• GTAW Aluminum Alloy 6061 and other M23 alloys
• GMAW Aluminum Alloy 6061 and other M23 alloys
• FCAW steel
• GMAW steel
• FCAW stainless steel

*Invar welding processes certified per AWS D1.1 standards

Facilities

Highway 20, Sedro-Woolley, WA

• 16 acres/6.6 hectares
• 216,000 ft²/20,067m² production area
• High bays
• Temperature and humidity controlled
• Four large-capacity 5-axis CNC mills
• Nine overhead cranes, 10-25ton/9-23metric ton capacity

Hamilton, WA

• 100 acres/40.5 hectares
• 154,000 ft²/14,307m² production area
• High bays
• Temperature and humidity controlled
• Two large-capacity 5-axis CNC mills
• Milling envelopes 100ft x 20ft x 8ft/5.5m x 4m x 2m
• Nine overhead cranes, 10-25ton/9-23 metric ton capacity
• Multiple work stations for large-volume production

Layton, UT

• Adjacent to Hill Air Force Base
• 6 acres/2.4 hectares
• 100,000ft²/9,290m² production area
• 3 large-scale, high precision (±.002in/±.05mm) 5-axis CNC mills
• Milling envelopes of 80ft x 14ft x 6ft/24m x 4m x 2m
• Plant expansion options
• Designed for high-volume parts production

Equipment

Janicki Industries' extra-large, 5-axis, gantry style CNC machines are designed, built, programmed and maintained by Janicki. Rotary axes on the machines have continuous contouring capabilities.

Complete Machine Shop

• Haas SL-20 CNC lathe
• Republic Lagun RL014X40 manual lathe
• Mazak VTC-300C vertical mill
• Bridgeport EZVISION mill
• OMV Brave mill

CNC Waterjet Cutters

• Ward 2-Axis Waterjet
  • 12ft x 40ft x 10in/3.4m x 12m x 25cm
• Flow 2-Axis Waterjet
  • 6ft x 12ft x 10in/1.8m x 3.4m x 25cm

CNC Router

• Komo Router 3-axis
• 5ft x 10ft x 12.5in/1.5m x 3.1m x 3.8m

Cranes

Ovens

• 400°F/204°C modular oven - 100ft x 24ft x 14ft/30m x 7m x 4m
• 500ºF/260°C modified Despatch oven - 30ft x 10ft x 10ft/9m x 3m x 3m
• 250ºF/121°C - 40ft x 20ft x 10ft/12m x 6m x 3m
• Multiple modular tent ovens
• 2 Wisconsin ovens - 500°F/260°C
• 2 testing ovens - 500°F/260°C

Autoclaves

Lab Autoclave

• 500°F/260°C
• 150psi/10.5Kg/cm
• 30in/.76m diameter, 36in/.91m deep

Production Autoclave

• 550°F/288°C
• 150psi/10.5Kg/cm
• 12 ft/3.6m diameter, 50ft/15.2m deep (5,625ft³/160m³)
• 50,000lb/22.7metric tons load capacity

Annealing Furnace

• 1600°F/871°C
• 72ft x 24ft x 11ft/22m x 7m x 3.4m
• Heat distribution delta T 35°F/19.4°C
• Semi-truck accessible
• Modular for expansion to 108ft/33m

Painting & Curing Booth

Paint Booth

• 60ft x 16ft x 10ft/18m x 4.8m x 3m
• Door 9ft x 12ft/2.7m x 3.6m
• Permitted for chromated aerospace paints

Cure Booth

• 26ft x 16ft x 10ft/7.9m x 4.8m x 3m
• Door 9ft x 12ft/2.7m x 3.6m

Weld Shop

• Eight modular weld tables can be configured as need
• Each table 18ft x 18ft/5.5m x 5.5m
• Surfaces laser tracked for accuracy (±.02in/.05cm)
• Two 25 ton/22.6 metric ton capacity cranes in Invar shop
• 4 Fronius push/pull pulsed GMAW welding machines
• Lincoln and Miller welding machines
• Tube and pipe pinch/bend machine

AWS Certified Processes For:

• GMAW-P Invar36*
• GTAW Invar36*
• GTAW Aluminum Alloy 6061 and other M23 alloys
• GMAW Aluminum Alloy 6061 and other M23 alloys
• FCAW steel
• GMAW steel
• FCAW stainless steel

*Invar welding processes certified per AWS D1.1 standards

Metrology

• Available for metrology studies at Janicki or at your plant
• Accurate measurements to better than ±.003"

Laser Trackers

• Leica LTD 500
• Leica LTD 600
• Leica LTD 800
• 5 - Leica AT901-LR Absolute Trackers
• Leica T-Cam/T-Probe
• 5 - Leica T-Cam/T-Probe II

Laser Radar Scanners

• Metris L260
• 2 - Metris M 260

R&D Lab

• Material Testing Workstation MTS Alliance RF/150
  • MTS Axial Extensometer Model 632.24E-50
  • Epsilon Extensometer Model 3442-008M-020-HTN2
  • MTS Large Load Cell Model 4501035
  • MTS Small Load Cell Model 450102
• TA Q400 TMA Thermo-mechanical Analyzer
  • Modulated capabilities
  • Dynamic capabilities
  • Probes (standard, macro, penetrating)
• TA Q20 MDSC Modulated Differential Scanning Calorimeter
  • Modulated capabilities
  • Finned air cooling system
• Lab Autoclave
  • 500°F/260°C
  • 150psi/10.5Kg/cm
  • 30in/.76m diameter, 36in/.91m deep
• CTE Testing
• Brookfield Viscometer Model RVDV-I+
• DinoXLite Digital Microscope Model AM-413M
• Type A Durometer Model 408
• Moisture Meter Model J-2000
• Portable Hardness Testers Model GYZJ 934-1
• Micrometers Model 599-1-44

Materials

• Wood
• Putty
• Foam
• Resin infused composites
• Carbon fiber
• Fiberglass
• Steel & stainless steel
• Aluminum
• Invar