Janicki Industries — Composite Fabrication Experts
Founded and run by engineers, technical capabilities and innovative engineering solutions are the core of our business model. We specialize in designing and manufacturing very large scale, high precision prototypes, tools and production parts.
Download JI Facilities & Equipment PDF
Core Capabilities
- Engineering services
- Complete design-build
- Complex project management
- Wood, foam and putty composites
- Fiberglass and carbon fiber
- Resin infusion, VARTM
- Full-service weld shop
- Full-service machine shop
- 5-axis CNC proprietary milling machines
- Metal tooling
- Casting
- Trimming and drilling
- Prototype development
- Metal and composite tooling
- Parts production runs
- Expert finish shop
- Assembly
- Custom packing and shipping
- Storage
Facilities
Highway 20
- Sedro-Woolley, WA
- 16 acres
- 216,000 sq.ft. production area
- High bays
- Temperature and moisture controlled
- Four large-capacity 5-axis CNC mills
- Nine overhead cranes, 10-25 ton capacity
Hamilton
- Hamilton, WA
- 100 acres
- 154,000 sq.ft. production area
- High bays
- Temperature and moisture controlled
- Two large-capacity 5-axis CNC mills
- Milling envelopes 100' x 20' x 8'
- Nine overhead cranes, 10-25 ton capacity
Equipment
Janicki Industries' extra-large, 5-axis, gantry style CNC machines are designed, built, programmed and maintained by JI. Rotary axes on the machines have continuous contouring capabilities.
| JI Mills | Envelope Size |
X-Axis"
| Y-Axis" | Z-Axis" |
Rotary Axes
A/B
|
Spindle
RPM
|
Max
Spindle
Torque
|
| Janicki Mill #1 |
68ft x 19ft x 8ft |
816 |
228 |
96 |
± 195° / ± 100° |
13,000 |
35 lbs |
| Janicki Mill #2 |
88ft x 19ft x 8ft |
1065 |
235 |
96 |
± 203° / ± 106° |
10,000 |
300 lbs |
| Janicki Mill #3 |
40ft x 12ft x 5ft |
480 |
144 |
60 |
± 204.5° / ± 110° |
20,000 |
42 lbs |
| Janicki Mill #4 |
58ft x 14ft x 6ft |
696 |
144 |
72 |
± 204.5° / ± 110° |
20,000 |
42 lbs |
| Janicki Mill #5 |
100ft x 20ft x 8ft |
1200 |
240 |
96 |
± 204.5° / ± 110° |
24,000 |
84 lbs |
| Janicki Mill #6 |
100ft x 20ft x 8ft |
1200 |
240 |
96 |
± 204.5° / ± 110° |
24,000 |
84 lbs |
| Brave 5-Axis Horizontal Machining Center |
| Travel |
X = 240.0”, Y = 84.0”, Z = 48.0” |
| Rotary Axes, positional A&C |
± 180° |
| Table Size |
X = 256.0” Z = 108.0" |
| Tombstone |
X = 64.0”, Y = 98.5” |
Spindle Capacity
|
8,000 rpm |
| Horsepower |
28 |
| Max Weight on Table |
20,000 lbs / 10 sq ft |
| Tombstone Weight |
7,000 lbs |
| Mitsubishi Horizontal Machining Center |
| Travel |
X = 78.7”, Y = 59.1”, Z = 47.0” |
| Rotary Axis B |
± 180° |
| Table Size |
X = 63.0”, Y = 55.0” |
| Tombstone |
X = 62.0”, Y = 48.5” |
Spindle Capacity
|
2,500 rpm |
| Horsepower |
30 |
| Max Weight on Table |
15,432 lbs |
| Tombstone Weight |
10,320 lbs |
| Useful Weight (Max - Tombstone) |
5,112 lbs |
| Mazak Vertical Machining Center |
| Travel |
X = 65.0”, Y = 30.0”, Z = 26.0” |
| 4th Axis |
Fully contouring |
| Table Size |
X = 78.74”, Y = 30.0” |
| Tombstone |
X = 62.0”, Y = 48.5” |
Spindle Capacity
|
12,000 rpm |
| Horsepower |
25 |
| Max Weight on Table |
3,300 lbs |
| Features |
Tool touch setters for height and diameter |
|
Spindle probe with inspection software |
| Bridgeport Mill |
| Travel |
X = 29.0”, Y = 12.0”, Z = 3.4” |
| Table Size |
X = 48.0”, Y = 10.0” |
| Spindle Capacity |
2,000 rpm |
| Horsepower |
2 |
| Max Weight on Table |
750 lbs |
|
Spindle probe with inspection software |
| Haas CNC Lathe |
| Max Part Size |
10.3” OD x 20.0” long |
| Min Part Size |
0.06” OD x 0.5” long |
Spindle Capacity
|
4,000 rpm |
| Horsepower |
20 |
| Max Weight on Table |
750 lbs |
| Features |
Tool touch setter |
|
Magazine bar feeder (max stock = 2.0”) |
| Manual Lathe |
| Max Shaft Size |
4.25” OD x 34.0” long |
| Large Chuck Max Part Size |
14.0” OD x 3.0” long |
| Large Chuck Max Part Size |
Combinations up to 9.0” OD x 34.0” |
CNC Waterjet Cutters
- Ward 2-Axis Waterjet 12' x 40'
- Flow 2-Axis Waterjet 6' x 12'
- Flow 6-Axis Waterjet X
CNC Router
- Komo Router 3-axis 5' x 10' x 12.5"
Cranes
| Brand | # of Cranes | Tons Capacity | Span | Hook Height |
| Demag |
5 |
15 |
|
|
| Demag |
1 |
10 |
|
|
| Demag |
2 |
25 |
77’8” |
28’8” |
| Demag |
1 |
15 |
36’4” |
22’10.25” |
| Konecrane |
2 |
10 |
64.5” |
32’2” |
| Konecrane |
2 |
15 |
86’10” |
30’9” |
| Konecrane |
2 |
10 |
64’5” |
32’2” |
Ovens
- 400°F oven — 100' x 24' x 14' modular
- 500ºF modified Despatch oven - 30' x 10' x 10'
- 250ºF degree 40 X 20 X 10
- Multiple modular tent ovens
- Multiple lab ovens
Janicki Proprietary Composite Fabricator Machine
- Direct composite fabricating machine
- 6’ x 4’ x 2’ envelope
- Direct print/manufacture 3dimensional parts
- Seamless monolithic tools
- Integral details and reinforced areas
- Stronger, faster to produce
- Less expensive than traditional methods
3D Rapid Prototyping
- High definition models and prototypes
- 24 bit color
- Affordable and accurate
- Quick turnaround
Metrology
- Available for metrology studies at Janicki or at your plant
- Accurate measurements to better than ±.003"
Laser Trackers
- Leica LTD 500
- Leica LTD 600
- Leica LTD 800
- 2 - Leica AT901-LR Absolute Trackers
- Leica T-Cam/T-Probe
- 2 - Leica T-Cam/T-Probe II
Laser Radar Scanners
- Metris L260
- 2 - Metris M 260
R&D Lab
Autoclave
- Temperature: 500ºF
- Pressure: 150psi
- Individual monitoring of 4 parts.
- 30"dia x 36" deep
2 - Wisconsin Ovens
2 - Testing ovens
Material Testing Workstation MTS Alliance RF/150
- Load frame to test composite samples.
- Load Capacity: 150 kN (33,750 lbf).
- Crosshead Travel: 1232 mm (48.5 in).
- Speed Range: .001-1016 mm/min (.00004-40 in/min).
MTS Axial Extensometer Model 632.24E-50
- Measures strain in tension and flexural testing applications.
- Gage Length: 1.00 in.
- Strain Range: 0 to 100 %.
- Epsilon Extensometer Model 3442-008M-020-HTN2:
- Measures strain in compression testing applications.
- Gage Length: 8 mm.
- Strain Range: 0 to 100%
MTS Large Load Cell Model 4501035
- Load measurement in tension or compression.
- Load Capacity: 150kN (33700 lbf)
MTS Small Load Cell Model 450102
- Load measurement in tension or compression.
- Load Capacity : 2.5kN (562 lbf)
CTE Testing
- Metal
- Composite laminates
- Neat resin
Brookfield Viscometer Model RVDV-I+
- Temperature Range: -20º to 150º C (-4ºF to 302ºF)
DinoXLite Digital Microscope Model AM-413M
- Magnification: 10xs — 50xs, 230xs (with digital zoom capabilities)
- Measuring capabilities
General Equipment
- Type A Durometer Model 408
- Measures Hardness
- This is an "A" scale for softer surfaces
Moisture Meter Model J-2000
- Measures Moisture
- 6% to 40% moisture range
2 - Portable Hardness Testers Model GYZJ 934-1
- Reading range 25 to 50 Brinell (10mm ball 500kg ball)
2 - Micrometers Model 599-1-44
Materials
- Wood
- Putty
- Foam
- Resin infused composites
- Carbon fiber
- Fiberglass
- Steel & stainless steel
- Aluminum
- Invar
Capabilities 
