5-axis-lg5-Axis NC Mill

Janicki Industries’ extra-large, 5-Axis, gantry style CNC machines are designed, built, programmed and maintained by Janicki. Rotary axes on the machines have continuous
contouring capabilities.

  • Large Scale:
    100ft x 20ft x 8ft
  • High Precision:
    +- .002 tolerance
  • Adaptable:
    Composite and Metal
JANICKI MILLS ENGLISH UNITS
ENVELOPE SIZE
X-AXIS Y-AXIS Z-AXIS ROTARY AXES SPINDLE
RPM
SPINDLE
TORQUE
ACCURACY
Mill #1 – WA 68ft x 19ft x 8ft 816in 228in 96in ± 195°/ ± 100° 11,000 27 ft lbs ± .015
Mill #2 – WA 88ft x 19ft x 8ft 1065in 235in 96in ± 203°/ ± 106° 10,000 230 ft lbs ± .004
Mill #3 – WA 40ft x 12ft x 5ft 480in 144in 60in ± 204.5°/ ± 110° 30,000 27 ft lbs ± .006
Mill #4 – WA 57ft x 14ft x 7ft 683in 167in 85in ± 224°/ ± 101° 15,000 160 ft lbs ± .002
Mill #5 – WA 100ft x 20ft x 8ft 1200in 240in 96in ± 204.5°/ ± 110° 24,000 64 ft lbs ± .002
Mill #6 – WA 100ft x 20ft x 8ft 1200in 240in 96in ± 204.5°/ ± 110° 24,000 64 ft lbs ± .002
Mill #7 – UT 18ft x 14ft x 6ft 216in 168in 72in ±251°/± 107° 30,000 40 ft lbs ± .002
Mill #8 – UT 18ft x 14ft x 6ft 216in 168in 72in ±251°/± 107° 30,000 40 ft lbs ± .002
Mill #9 – UT 80ft x 14ft x 6ft 960in 168in 72in ±251°/± 107° 30,000 40 ft lbs ± .002
Mill #10 – UT 60ft x 8ft x 4ft 8in 720in 168in 56in ±251°/± 107° 30,000 40 ft lbss ± .002

Production Autoclave

autoclave-blueautoclave-w-parts

Autoclave pressure and heat for high-temp composite fabrication

 

  • Diameter: 12 feet
  • Length: 50 feet
  • Pressure: 150 psi
  • Max load: 50,000 lbs
  • Temperature: 550ºF
  • Baseline Requirements:
    • BAC5621
    • D6-49327

Lab Autoclave

  • 500°F/260°C
  • 150psi/10.5Kg/cm
  • 30in/.76m diameter, 36in/.91m deep
blue-autoclave

4ShipBuildingPress-webBringing Value with 1,100 Ton Press

Janicki Industries offers custom forming for your complex metallic projects. Our new 1,100 Ton Forming Press is one of the largest in the United States and specializes in the forming of double curved panels. Our operators are trained and experienced and ready to meet your metal forming needs. The press is suitable for bending, stretching and rolling. This combination of three functions makes the press extremely universal.

Features

  • 1,100 Tons of Pressing Capacity
  • Synchronized Automatic Tooling Rotation
  • Integrated Cranes
  • Programmable Logic Controller (PLC) System
  • Stabilization Dampers
  • Cylindrical and Convex Rollers
  • Variety of Stamps and Dies

Capabilities

  • Forming up to 3” Thick
  • Maximum Width = 10’
  • Maximum Length = 40’
  • Efficient Cold Forming: Rolling, Spot Stretching and Bending techniques in a single press
  • Complex curvature
  • Tight tolerances
  • Quality Inspection Reports
  • Internally developed forming  macro enables optimization of break-line density

Other Equipment

Complete set of Machine Tools

  • Haas SL-20 CNC lathe
  • Republic Lagun RL014X40 manual lathe
  • Mazak VTC-300C vertical mill
  • Bridgeport EZVISION mill
  • MAZAK VARIAXIS i800 5-AXIS NC Mill
  • Mitsubishi MHT – 1618 Horizontal Boring Mill

CNC Waterjet Cutters

  • Ward 2-Axis Waterjet
    • 12ft x 40ft x 10in/3.4m x 12m x 25cm
  • Flow 2-Axis Waterjet
    • 6ft x 12ft x 10in/1.8m x 3.4m x 25cm

 

CNC Router

  • Komo Router 3-axis
  • 5ft x 10ft x 12.5in/1.5m x 3.1m x 3.8m

 

American GFM US-50 3D
Ultrasonic Cutting Machine

  • 6-Axis Ultrasonic 3D Cutter
  • Max cutting zone 72′′ x 145′′
  • Dust free profiling
  • Precision cutting accuracy
  • Clean finish surface

Genesis Non-destructive Testing (NDT) 115 Equipment
Robotic Inspection Workcell

  • Non-destructive testing and inspection of complex composite aircraft parts
  • Inspection Work cell 12’ x 40’
  • Ultrasonic multi-frequency Pulse-Echo (PE) and Thru-Transmission (TTU) Scanning

Doosan VM 960L

Vertical Machine Center

  • Long-Term, High-Accuracy, Superior-Finishes
  • 95” x 38” x 32” Travel Distance
  • 630 Inches Per Minute
  • 9,920 lb. max load
  • 6,000 RPM

DMG Mori NHX 5000

  • Full 4-axis milling
  • 28” x 28” x 34” Travel Distance
  • 2362 ipm rapid traverse / 1G acceleration
  • 15,000 RPM

Zimmermann 5-Axis CNC Mill

The Zimmermann Mill is a 5-Axis CNC Milling machine with a gantry structure and vertical spindle orientation. Its rotation speed is up to 25,000 RPM, feed rate of 787 inches per minute (IPM) and a 24-bit tool changer.

Its travel spans are:

  • X-Axis Travel 248 inches
  • Y-Axis Travel 132 inches
  • Z-Axis Travel 59 inches

Its part envelope is:

  • X-Distance 866 inches
  • Y-Distance 355 inches
  • Z-Distance 217 inches

Overall Accuracy is:

0.002 inches

Robotic Weld Cell 1
(Small parts cell)

  • Kuka KR10 R1420
  • Automated welding of medium/high volume small parts
  • Miller Auto-Axcess E-300
    In process of qualifying to AWS D14.1

Robotic Weld Cell 2

  • Kuka KR16 L8 ArcHW
  • Automated welding. 375 individual welds per assembly
  • Miller Auto Continuum 350
    7th Axis rotary table from Preston Eastin
NO. MACHINE TYPE MAX PART SIZE
(X x Y x Z)
MAX RPM HORSEPOWER MAX PART WEIGHT (LBS) FEATURES
1 Republic-Lagun 1440 Manual Turning Lathe Large Chuck Max Part Size:
14″ OD x 3″ Long
Small Chuck Max Part Size:
Combinations up to 9″ OD x 34″ long
8P: 1,000
4P 2,000
25
2.5
2 Haas SL20 CNC Turning Lathe Max Part Size:
10.3″ OD x 20″ long
Min Part Size:
0.06″ OD x 0.5″ long
4,000 20 Tool touch setter,
magazine bar feeder
(max stock OD is 2″)
3 Bridgeport Manual 3-Axis Mill 26″ x 9″ x 8″ 2,000 2 500
4 Doosan VM 960L CNC 3-Axis Mill 90″ x 34″ x 23″ 6,000 20 9,000 Tool touch setter
5 Mazak VTC-300C CNC 3-Axis Mill with
Optional 4th Axis Rotary
62″ x 27″ x 18″ 12,000 25 3,000 Tool touch setter,
Optional 4th Axis Rotary
6 DMG Mori NHX 5000 CNC 4-Axis
Horizontal Mill
26″ x 26″ x 26″ 15,000 24.7 350 Tool touch setter,
Spindle Probe
7 Mistubishi M-HT1416B CNC 4-Axis
Horizontal Mill
75″ x 56″ x 39″ 1,900 30 5,000
8 Mazak Variaxis i800 CNC 5-Axis Mill 26″ x 31″ x 14″ 10,000 40 2,000 Tool touch setter,
Spindle Probe

Ovens

  • 400°F/204°C modular oven – 100ft x 24ft x 14ft/30m x 7m x 4m
  • 500ºF/260°C modified Despatch oven – 30ft x 10ft x 10ft/9m x 3m x 3m
  • 250ºF/121°C – 40ft x 20ft x 10ft/12m x 6m x 3m
  • Multiple modular tent ovens
  • 2 Wisconsin ovens – 500°F/260°C
  • 2 testing ovens – 500°F/260°C

Annealing Furnace

  • 1600°F/871°C
  • 72ft x 24ft x 11ft/22m x 7m x 3.4m
  • Heat distribution delta T 35°F/19.4°C
  • Semi-truck accessible
  • Modular for expansion to 108ft/33m

Weld Tools

  • Eight modular weld tables can be configured as needed
  • Each table 18ft x 18ft/5.5m x 5.5m
  • Surfaces laser tracked for accuracy (±.02in/.05cm)
  • Two 25 ton/22.6 metric ton capacity cranes in Invar shop
  • 4 Fronius push/pull pulsed GMAW welding machines
  • Lincoln and Miller welding machines
  • Tube and pipe pinch/bend machine

AWS Certified Processes For:

  • GMAW-P Invar36*
  • GTAW Invar36*
  • GTAW Aluminum Alloy 6061 and other M23 alloys
  • GMAW Aluminum Alloy 6061 and other M23 alloys
  • FCAW steel
  • GMAW steel
  • FCAW stainless steel

*Invar welding processes certified per AWS D1.1 standards

Laser Trackers

  • Leica LTD 500
  • Leica LTD 600
  • Leica LTD 800
  • 5 – Leica AT901-LR Absolute Trackers
  • Leica T-Cam/T-Probe
  • 5 – Leica T-Cam/T-Probe II

Laser Radar Scanners

  • Metris L260
  • 2 – Metris M 260